Local Business Stories Archives | Choose Flagstaff https://staging.chooseflagstaff.com/category/local-business-stories/ The City of Innovation Tue, 22 Oct 2024 18:09:19 +0000 en-US hourly 1 Floe (SmartFan) https://staging.chooseflagstaff.com/floe-smartfan/ Thu, 12 Sep 2024 17:36:00 +0000 https://staging.chooseflagstaff.com/?p=6467 Sometimes, the solution is simple. That was the idea with SmartFan, now named Floe, or what Alexander Shenkin calls a box fan with a brain.

The post Floe (SmartFan) appeared first on Choose Flagstaff.

]]>
Going with the Floe — professor and students collaborate to create simple, cooling solution

Sometimes, the solution is simple. That was the idea with SmartFan, now named Floe, or what Alexander Shenkin calls a box fan with a brain.

During a hot summer in Panama, Shenkin first conceptualized a cheaper, more sustainable cooling system. He dreamt of a device that could use temperature sensors to make use of cool nighttime air.

Now, with the help of NAU students and prize money from the City of Flagstaff and Arizona State University, Floe fans will soon be found cooling select households in Flagstaff. Shenkin and his team are aiming to create a “radically accessible solution” and a business that will eventually grow to offer cooling and heating solutions locally and worldwide.

The forest calls to Shenkin and leaves him with a passion for conservation

Alexander Shenkin and Amy Wolkowinsky
Alexander Shenkin, Assistant Research Professor, and Amy Wolkowinsky, Associate Director, Ecosystem Science & Innovation Lab, outside the NAU ITS building.

Shenkin started off working in engineering physics but soon found he wasn’t “enamored with the cubicle life,” often watching the clock at the office. An interest in Great Apes itched at the back of his mind. While attending graduate school, he spent part of his summer with an orangutan rehabilitation organization in Borneo, an island in Southeast Asia’s Malay Archipelago. His time in the island’s forest, among gibbons and orangutans, introduced him to the complexity of conservation efforts. Borneo is home to an active illegal logging industry where powerful timber barons profit off poor locals who need the work.

The complicated and urgent work of conservation called to Shenkin. He went to Yale to study forests and later worked in Central and South America. While working and living in Panama, a couple mundane discoveries pushed Shenkin to conceive of Floe:

  1. His house was hot.
  2. The air conditioning unit was expensive and ineffective.
  3. In the evening, the weather cooled.

Air conditioners use compressors, chemical refrigerants, and a whole lot of energy, Shenkin said. Heat pumps demand a good amount of energy too.

“Well, this is crazy,” thought Shenkin. “Why are we paying for all this electricity and emitting carbon, when I could just stick a window fan in the window and bring that cool air into the house in the evening.”

He resolved to build a fan.

But his life got busy, so the idea was shelved in Shenkin’s mind for the next 12 years.

NAU Capstone students transform idea to product

Alexander Shenkin
Dr. Alexander Shenkin

These days, Shenkin is an assistant research professor in the School of Informatics, Computing, and Cyber Systems at NAU. At the university, he works with computer science students working on their capstone. With more time and brainpower, Floe started to come to life.

The team started with a $30 box fan from Amazon.

“We stuck some wires in, put brains in it, and a couple of temperature sensors so that it just turns on when it ought to turn on,” Shenkin said.

Their initial prototype did that job. The next step was to optimize — to use algorithms and AI to predict upcoming weather so that this “fan with brains” could cool the house a little extra the night before a scorcher.

Computer science seniors in their capstone class are typically tasked with a lot of technical issues, but those who helped make Floe learned how to sell their product and apply for funding.

“It was really thrilling for them and a big experience,” Shenkin said. “It was really fun for us too, to teach them how to give a pitch instead of just how to program something.”

This Spring, the project was awarded Arizona State University’s 10X Grand Prize. NAU will receive $100,000 to advance the project, and the team’s community partner, Habitat for Humanity, will receive an additional $50,000 to support implementation of the solution in 40 starter homes. The project also earned another $5,000 by winning third place in the City of Flagstaff’s Innovate Waste Challenge.

Floe will soon be found in Flagstaff homes and NAU dorms.


$30 Fan
Prototype fan with sensors and hardware.

Working with a source of climate control that’s “hidden in plain sight”

For some consumers, balancing personal comfort and sustainable living can feel challenging. In regions where the summers are warming, many of the technologies used to cool contribute to the heat.

“It’s a wicked cycle,” Shenkin said.

The world’s existing cooling equipment demands a lot of power and much of it uses hydrofluorocarbon refrigerants, which are potent greenhouse gasses. Emissions from refrigeration and air conditioning account for 7% of global greenhouse gas emissions today and are expected to double by 2030, then triple by 2050, according to the United Nations Environment Programme.

Innovations in the energy sector can conveniently tie lessened energy strain to lessened pocketbook strain. So, while the environmental consequences of different industries can go unmeasured and unpenalized — impacts on biodiversity, air quality, pollution, etc. — energy is packaged in a way that directly impacts consumers.

How Floe works.

“Energy, while it might not be properly priced, is at least priced,” Shenkin said. “So, when your pocketbook feels better in terms of energy costs, the planet feels better as well…. By making a cheap solution, people will buy it, so it’s going to be economically attractive because it’s environmentally attractive.”

In many different regions, from Flagstaff’s semi-arid climate to Panama’s tropical climate, the sunset offers a big temperature drop.  From Shenkin’s perspective, this is a source of climate control “hidden in plain sight.” Floe is cheaper to buy, cheaper to run, and works alongside a widely available resource — nighttime air.

The materials and the technology are not out of the average consumer’s price range. At about projected $99 for the basic unit, Floe is a vastly cheaper alternative to AC. For those who already have installed an AC or central air, Floe can still help take on some of the cooling work. In the future, Shenkin hopes Floe will be able to communicate and coordinate with other household cooling systems.

Floe’s Flagstaff future — a local business with worldwide ambitions

In about a year, Floe fans will be cooling dorms and homes in Flagstaff. These first fans will help Shenkin and his team determine what to fix before putting Floe in stores, a goal that is still a few years off. For those unable to afford Floe, Shenkin is hoping to find ways to work with funds to get fans into homes for free.

With its dramatic day-to-night temperature changes, Flagstaff is “an ideal environment for this innovation,” Shenkin said. As the CEO of Floe, he dreams of seeing the company create a larger and larger presence in Flagstaff.

“We’re thinking big,” Shenkin said. “We’re thinking of changing the landscape of sustainable cooling around the world, and it will have been a Flagstaff-based innovation.”

Learn more and stay up-to-date.

The post Floe (SmartFan) appeared first on Choose Flagstaff.

]]>
Culinary Concepts Southwest https://staging.chooseflagstaff.com/culinary-concepts-southwest/ Wed, 03 Jul 2024 19:24:41 +0000 https://staging.chooseflagstaff.com/?p=6239 Laura Chamberlin Professional Chef will soon rebrand as Culinary Concepts Southwest to honor the ways Laura's business has grown and the culinary experience clients can
expect.

The post Culinary Concepts Southwest appeared first on Choose Flagstaff.

]]>

Culinary Concepts Southwest emerges from the fresh, vibrant kitchen of Laura Chamberlin

Culinary Concepts Southwest LogoLocal chef and business owner Laura Chamberlin has spent a long time in professional kitchens
wondering how best to share food sustainably.

“Food is my love language,” Laura said. “That’s just the way I share.”

Soon, her company Laura Chamberlin Professional Chef, will rebrand as Culinary Concepts
Southwest to honor the ways her business has grown and the culinary experience clients can expect.

Despite her lifelong love of cooking, Laura did not intend to work in food for a living. When she was working towards becoming a veterinarian and needed a gig to get through college. Her restaurant job was supposed to pay the bills, but when it was time to decide what was next, she felt an urge to go to culinary school. After graduating, she co-founded Flagstaff restaurant and wine bar, Brix, with a classmate and his wife. She was the restaurant’s Executive Chef. 

Laura Chamberlin cooks in prep kitchen.Within the restaurant’s first year, Laura was invited to cook at the James Beard Foundation and Brix made Conde Nast’s Top 99 New Restaurants in the World.

After three years with Brix, she moved on to private chef work and began working with Canyon Explorations, which led her to becoming a professional river guide for a few years. In 2016 she received a call from high altitude training facility HYPO2 requesting a menu built for athletes in search of nutritious, tasty, and quality meals. Her vision for her own brick and mortar business began to take shape.

In 2021, she bought and customized a commercial kitchen on the corner of Sixth Avenue and West Street where she has since been preparing catering services, pop-up dinners, and weekly meals inspired by global flavors and local foods.

Food influenced by the world, inspired by the region

Laura Chamberlin adds sauce to eat-at-home meals. Laura jokes that when potential clients inquire about her speciality, her response is pretty simple.

“Good food,” Laura said with a laugh.

She’s created menus for clients and events with all varieties of influences — French, Italian, North African, Cuban, Japanese, Indian, Mediterranean, Mexican, and Southwestern begins to cover some of her influences. But what can always be expected of her dishes is freshness, color, and vibrance.

Her food is also a celebration of the region.

“I get inspired by working with local foods,” Laura said. “I feel like it’s a challenge to see what’s available and then build menus around that.”

Farm-to-table culinary experiences are increasingly popular, but in finicky climates like Northern Arizona, finding local produce can be especially difficult. Farmers in this high-elevation, dry climate often stick to heartier crops like kale, Laura said. But oftentimes, whether sourcing hyper-locally or more regionally, the food she finds inspires her. She points to fun ingredients like sunchokes and bok choy. Another way she gets creative is by making use for the less popular parts of vegetables, finding use of the greens of a beetroot.

“It’s a good professional challenge to figure out how to stretch the plants as much as possible,” Laura said.

Assembling a deeply sustainable kitchen

Laura's assistant prepping eat-at-home meals.Throughout her time working in kitchens, Laura has returned to the concept of sustainability. She composts her scraps and avoids the use of single-use plastic, but to Laura, sustainability doesn’t only apply to the ways food gets to her kitchen or what happens to it after. She spends
time thinking about how the people behind the food tend to themselves.

Kitchens are notoriously difficult workplaces. Anyone with experience in the industry might be familiar with some combination of demanding work hours, hot stoves, and hotter tempers. Laura wants to provide a workplace that is cohesive, communicative, and respectful. The team works together to make sure everyone is comfortable with their workload, Laura said.

For the first years of her business she managed all her work alone, but as she fielded more requests, it became clear she needed to scale up. Over the last two and a half years, Laura began slowly building up her team. Now, the kitchen is staffed with an additional full-time
professional chef, a part-time chef, and a full-time marketer.

“I feel so fortunate to be able to do something that I love and work for myself and hopefully, provide a good work environment for other people,” Laura said.

From athletic events to weddings to weekly take home meals, her team can do it all. With about 75 events a year and 30 meal orders a week, Laura’s kitchen is busy.

As she eyes the future, she’s thinking of how to better convey what her team does. “Private Chef” and “Caterer” may be accurate words, but that doesn’t quite cover the kind of vibrant food experience her team is cultivating.

“We can do really big events, but we try to temper that with not getting burned out because we want to show up to your event excited,” Laura said. “We don’t rent out tables or chairs because we focus on the food, and we want to provide good food.”

Laura’s work is all about “happiness and community,” she said, and she feels grateful her life’s path led her to this business. This summer, her kitchen will serve up its new name, Culinary Concepts Southwest, as her team ventures forward to make meals that nourish and excite
Flagstaff locals and tourists alike.

Laura Chamberlin Professional Chef

The post Culinary Concepts Southwest appeared first on Choose Flagstaff.

]]>
Award money helps fund the future of FireFlight https://staging.chooseflagstaff.com/fireflight/ Tue, 04 Jun 2024 22:57:36 +0000 https://staging.chooseflagstaff.com/?p=6146 FireFlight was just awarded $10,000 as one of this year’s winners of the Innovate Waste Challenge, an annual carbon neutrality and water conservation competition held by the city of Flagstaff.

The post Award money helps fund the future of FireFlight appeared first on Choose Flagstaff.

]]>

When fire nears home

FireFlight Advanced Aerial ImageryNorthern Arizonans are familiar with the threat of wildfire and become more so every year as the danger grows. When the flames neared her mother’s property during the Rafael Fire in Sycamore Canyon of 2021, Ariel Strong felt especially worried — and helpless.

Strong is a trained wildland firefighter, which made her painfully aware of wildfire’s tendency to run up canyons. She watched the news closely and imagined her 85-year-old mom having to load up her cats, dogs and birds, and evacuate. At the time, Strong was managing a data analytics team and felt powerless as she waited for updates.

“That’s when I really started thinking, ‘Data is great. I like data, it pays well, but I’m not really feeling the mission right now,’” Strong said.

She felt a call to return to her firefighting roots and dreamed of a way that she could apply her data skills. The fire stopped short of her mother’s property but the scare sparked a new passion for Strong.

Using emerging technology to build wildfire resilience

Ariel Strong with drone and accessories.A month later, she bought her first drone. Soon after, she secured her drone pilot license and sold her property to support her business idea. Strong envisioned using drone technology and AI-assisted data analysis to offer precise risk assessments to property owners as well as empowering them with personal mitigation and evacuation plans. Over the next few years, Strong began scaling up her business.

The business she developed, FireFlight, was just awarded $10,000 as one of this year’s winners of the Innovate Waste Challenge, an annual carbon neutrality and water conservation competition held by the city of Flagstaff.

The competition is a collaboration between the city’s Economic Development and Sustainability departments and Moonshot, a nonprofit supporting Arizona’s entrepreneurs. Think of ABC’s Shark Tank but a little more friendly and focused on the environment and sustainability.

Weeks before the deadline, Strong considered the competition at the suggestion of her business mentor. She quickly assembled her application and hoped for the best.

“It actually turned out being a lot of fun,” Strong said.

Her competitors were encouraging and Strong found the process of refining her pitch exciting.

Now she’s ready to take on clients looking to make their properties more resilient to the increasing threat of wildfires.

‘A woman on a mission’ to protect and educate

Strong’s first call to firefighting came in the spring of 2002 when she saw a local news segment about a wildland firefighter preparing for the season ahead. She remembers being moved by the featured firefighter’s love of animals and desire to protect them.

“There was just something about the way he talked about it, how much he loved doing it, and then he was talking about the animals and I was like, ‘I gotta do that,’’’ Strong said.

As a kid, Strong dreamed of being a veterinarian and caring for animals. While her journey led her to computer programming and data analysis, her dream to help wildlife lived on.

She decided to fight wildfires. And when Strong finds a new interest, she dives deep. In the following years, she joined a fire science program at Coconino County Community College, she worked on hand crews and engine crews, became an EMT, trained as a Wildland Fire Training Specialist and pursued other certificates.

In 2006, she returned to working as a software engineer, but her interest in wildfire mitigation burned on.

Drone with AI technologiesStrong is 65 years old and as some of her peers may be eyeing retirement, she is excitedly entering what she calls her “third act.” After the Rafael Fire, she felt it was time to get involved with firefighting again. She felt working on prevention would be more sustainable than being on a crew again and was excited by the potential use of emerging drone and AI technologies.

“I’m a woman on a mission,” Strong said. “I got a fire lit under me.”

Strong is eyeing the uptick in property insurance prices nationwide, as well as the growing issue of insurers fleeing risky, fire-prone areas entirely, halting sales of policies and dropping existing clients. She hopes that insurers might soon be willing to understand fire-prone areas on a more granular level and take into account the mitigation steps homeowners make. One day, she wants FireFlight’s services to be a tool for homeowners bargaining with insurers. Strong wants to help clients document their particular risk levels and the steps they’ve taken to reduce them.

Offering clients peace of mind

Ariel Strong at Moonshot holding a drone. Right now, she’s ready to offer clients peace of mind — reducing their fire risk by giving them practical steps. When the suggested tasks are too big for her clients to do by themselves, Strong hopes to connect her clients to local businesses that can help. She hopes to grow her business so it can provide a variety of stable, high-paying jobs in Flagstaff, including drone piloting and data analysis. Her “big vision” is to have crews that can serve clients in Northern Arizona and beyond.

As the number and size of wildfires grow, Strong believes we all have a role in preventing catastrophe. As fire prevention and wildland experts adjust and improve their practices, property owners have a responsibility to adjust too. But some property owners are reluctant to take on this responsibility, Strong says, perhaps out of an apathetic fatalism, or a desire to see other stakeholders take on the job, or a simple fear of high costs.

But Strong said a lot of what property owners can do to reduce the risk of fire on their property is simple and effective. She points to cleaning gutters, keeping woodpiles a distance from structures, raking pine needles, and planting the right kinds of plants.

“I’ve learned that a really big part of my job is to be an educator,” Strong said. The residents of fire-prone areas are in it together, she said.

“You can’t protect one house effectively in isolation, just like you can’t protect one tree in the forest in isolation,” Strong said. “We have a responsibility to keep our properties as safe as we can — for ourselves and for everybody else.”

Ariel’s Moonshot Pitch (2MB PDF)

FireFlight

The post Award money helps fund the future of FireFlight appeared first on Choose Flagstaff.

]]>
Katalyst Space Technologies https://staging.chooseflagstaff.com/katalyst-space-technologies/ Thu, 11 Jan 2024 23:58:40 +0000 https://staging.chooseflagstaff.com/?p=5789 The team at Katalyst Space Technologies is extending Flagstaff’s legacy as a space-forward city by working to create a new paradigm for space technology.

The post Katalyst Space Technologies appeared first on Choose Flagstaff.

]]>

A business model to change the space technology paradigm

It’s easy to think of space as some sort of “out there” place that doesn’t matter to the day to day lives of most people on earth. In reality, though, space technology is what makes our modern, device-driven lives possible. Satellites help us do remarkable things like monitor changes to the earth and its atmosphere or send television, phone, and internet signals. Much of Flagstaff’s history is also tied up with looking skyward, from the development of Lowell Observatory to the Apollo Moon mission trainings. Now, the team at Katalyst Space Technologies is extending Flagstaff’s legacy as a space-forward city by working to create a new paradigm for space technology.

Changing mindsets about space technology

Ghonhee Lee, CEO at Katalyst Space Technologies
Katalyst photo

According to Katalyst CEO, Ghonhee Lee, “Satellite designs are traditionally locked years before they launch. This means companies and governments make predictions about what the world will look like five to ten years into the future.” Building based on those predictions is an expensive gamble when many satellites cost around 1 billion dollars to make, and some satellite owners find that the technology they spent years and fortunes building is not in line with their needs once in orbit.

The team at Katalyst intends to change this “single-use” model, replacing it with an “upgrade economy” in which satellite operators would be able to add new features and capabilities by installing new hardware to satellites after they’ve launched. For Lee, this represents a change to the entire mindset of the creators of space technology. As he puts it, “We are bringing agile decision-making to space.”

So, how do you add new hardware to a satellite out in space? Right now, that answer is a little complicated. Think about the computer you use at home or work. That piece of technology is designed with ports (like USB ports) that allow you to plug in additional devices such as a mouse, keyboard, or webcam. Satellites, on the other hand, are not designed with ports or other mechanisms for adding hardware upgrades because until now, no such upgrades have existed.

“It’s a chicken or egg problem,” explains Sarah Bradley, Katalyst’s head of people and culture as well as its business development associate. What Katalyst has done to break this chicken or egg dilemma is create a  self-contained device that attaches to the section of the satellite that was designed for the launch and delivery of the satellite into orbit. Katalyst’s novel attachment mechanism leverages this common satellite geometry to install new capabilities on orbit despite the satellite not being intended or designed to receive a post-launch enhancement.

Currently, the company is working on a space domain awareness (or SDA) device called SIGHT. SIGHT functions essentially the same way a Ring Doorbell does, using a camera sensor to record and communicate about the satellite’s immediate surroundings. This information can then help the satellite operators make better decisions about how to control or maneuver it. Katalyst’s software arm also plays a role here, creating artificial intelligence- or machine learning-enabled analytic tools to interpret data reported by SIGHT. This software allows operators to decipher and define specific kinds of satellites and debris through analyzing the light reflected from these objects over time. This awareness can help operators better manage space traffic in an increasingly congested environment.

Katalyst engineers show off a small satellite.For Lee, SIGHT is more than just a useful satellite add-on. It is the first step in changing the entire satellite industry. “The impact space can have on humanity has been fundamentally limited by the launch-centric economy,” he explains, “While Earth-based exploration can use a diverse set of infrastructure—planes, helicopters, ships, trucks, electric drones, robots, etc.—space has had the same one-size fits all solution since Sputnik 1 in 1957.” Moving away from this launch-centric model, though, will allow satellite operators to, “pick the right tools for their mission at the right time.”

Finding the right partners and team members

Katalyst currently works primarily with the U.S. government, and much of its initial funding for research and development came through government grants. This is largely because when space exploration began, the world’s governments were in control of pretty much everything that happened in space. Recently, though, the U.S. has branched out, signaling an interest in working with commercial partners, and that is where entities like Katalyst come in.

Katalyst’s relationship with its government clients is not without its friction, though. Whereas Katalyst, as a small startup, is hyper aware of the need to be quick and agile so that it can get its products to market before its funding is depleted, the government entities it partners with are used to having more time to make and act on decisions, particularly those that involve major changes to their operations. This has required Katalyst to keep the pressure on, reminding its partners that time is an important factor if they are to move forward.

Katalyst is, of course, not limited to working with the government, and is in the process of expanding its reach to clients in other areas such as telecommunications. One challenge Lee notes that the business faces as it expands is in finding those willing to invest in “an emerging market with unvalidated business models.” Still, Lee is confident that the model Katalyst is creating will address the needs of “the modern world which requires faster decision making and more rapid iteration.”

At present, Katalyst is also in the process of transitioning from being primarily concerned with research and development, to being concerned with selling the product they’ve developed. According to Bradley that transition was something the business could have been better prepared for: “That’s something we realized the hard way in that we were, I think, really focusing on the day to day… because there’s so much on the to do list and we’re just trying to churn through all this stuff…” Eventually, the team realized it was also important to look at the big picture and to recognize that completing the product was not the end goal, but the beginning of their business’s journey.

Katalyst employees in a conference room.

This new sales-focused phase of the business also requires a different team with a different set of skills than the research and development phases did. Katalyst is in the process of hiring to build the team it needs, but as Lee notes, “The startup environment is rigorous, challenging, and exciting. It’s difficult finding the right fit.”

Building space technology in Flagstaff

When founded in 2020, Katalyst was fully remote, but the team found it had a need for more in-person collaboration and established a physical location in Flagstaff in 2021. According to Lee, Flagstaff was chosen because it allows employees to live in a place where they have a sense of community and access to an active lifestyle. Bradley says the location also helps to offset the stress that can come from the intensity of working at a startup. “I think it’s really important to be able to look out the window and see the mountains and just have that mountain air and the ponderosa pine and the butterscotch bark smell… I think it does alleviate some of that [stress].”

Katalyst’s office is located in the downtown area, giving the team an opportunity to enjoy the local eateries together at lunch or in the evenings. Among their most frequented businesses are Hoot Mart, Aspen Deli, Drinking Horn Meadery, and Dark Sky Brewery.

In addition to the natural environment and meaningful community that the town provides, Katalyst has found support from the City of Flagstaff as a former member of the Moonshot program, and recipient of some of the grants it offers. Katalyst is particularly interested in engaging with the strong STEM community Flagstaff has fostered, and in contributing to the city’s economic development.

In the future, Lee hopes to build a spacecraft prototyping facility in Flagstaff. He explains that such a facility, “could be a game changer for our community, providing highly skilled jobs, collaboration space, and workforce development.” Lee admits that “it’s not the most pragmatic decision” to build such a facility in Flagstaff though, and is hoping to find common ground between Katalyst, the community, and the city that will help make it happen.

Advice for entrepreneurs

For those looking to start their own businesses, Lee recommends both self-reflection and community connection. To potential entrepreneurs, he says, “Consider what motivates you… be ready to fail repeatedly and have humility. Starting a business or being part of an early-stage startup team is all consuming.” He also recommends connecting with “others who have been on the road you are on or considering going down,” and relying on the power of that community. “Reach out,” he says, “Most people are willing to help.”

Katalyst Space Technologies

The post Katalyst Space Technologies appeared first on Choose Flagstaff.

]]>
Flagstaff Purina https://staging.chooseflagstaff.com/flagstaff-purina/ Fri, 05 Jan 2024 00:55:48 +0000 https://staging.chooseflagstaff.com/?p=5654 North America’s enthusiasm for its furry friends makes being in the industry that feeds them a pretty big deal. Nestlé Purina is the largest pet care company in the U.S. in sales and market share.

The post Flagstaff Purina appeared first on Choose Flagstaff.

]]>

48 Years Doing Business in the Flagstaff Community

In the United States, about two thirds of households own at least one pet, and as of 2020, the population of dogs and cats was over 130 million.1 North America’s enthusiasm for its furry friends makes being in the industry that feeds them a pretty big deal. Nestlé Purina is the largest pet care company in the U.S. in sales and market share. Appropriately, Flagstaff—a town known for its dog-friendliness—is home to one of Purina’s 23 pet food manufacturing facilities. In fact, with 330 associates, Purina is widely considered one of Flagstaff’s major employers.

Manufacturing Pet Food in Flagstaff

Purina Dog Chow on the factory line.
Flagstaff Purina photo

The Purina manufacturing facility, with its iconic multi-story building adorned with the checkerboard logo, has been a staple of Flagstaff since opening in 1975. At that time, it was owned by Ralston Purina, which merged with Nestlé’s Friskies in 2001. Flagstaff was a strategic location for the business as it gave the manufacturing facility shipping access to I-40, I-17, and the rail lines, facilitating both import of large quantities of raw ingredients and the distribution of finished product. In fact, of all the Purina manufacturing facilities in the U.S., Flagstaff boasts the largest rail yard, which it uses primarily to receive grain ingredients such as corn, wheat, and barley. Flagstaff Purina also distributes product throughout the West to New Mexico, Arizona, Utah, Hawaii, and Southern California.

The Flagstaff manufacturing facility has operated on a ‘continuous operation’ schedule since 2015, running essentially all the time and producing a substantial amount of dry dog and cat food. According to Ramon Martinez, Flagstaff native and manager of the Purina Flagstaff factory, “In any given day, we produce enough pet food to feed over a million animals for one day.” Martinez views continuous operation as a benefit not only to the company but also to its associates, who have access to seven different shift options that can accommodate various lifestyles.

Flagstaff Purina factory warehouse.

Employee Culture, Benefits, and Safety

Different shift options are not the only benefit that draws Flagstaff citizens to work at Purina. The company is known for being one for the larger employers in town and for offering competitive pay and benefits packages. Martinez also notes that Purina’s culture is one in which “we really value and respect our associates.” The factory’s leadership makes efforts to acknowledge associate successes and foster a sense of ownership over accomplishments. For example, if a particular production line performs exceedingly well, everyone involved in working on and maintaining that line gets acknowledged for their collective success.

Even more crucial than acknowledging the successes of its associates are Purina’s efforts to ensure that every person working at its facilities remains safe and healthy. According to Martinez, “There is nothing more important than the safety of our people and the quality of the food we produce.” The Flagstaff facility implements a variety of strategies to enforce a workplace culture of safety. Safety technicians are stationed in each area of the facility to emphasize the importance of safety to every associate at all times and to serve as a resource for supervisors and hourly team members. Meanwhile, every associate is empowered to stop any process at any time if they deem it unsafe or out of quality specifications. The company also encourages deliberately reflective and safety-focused mindsets among its associates through efforts like: offering an incentive program that encourages associates to hydrate properly, training in “SafeStart” work processes which teach workers the human-based factors that contribute to accidents (such as rushing and frustration), and using its ‘I Take Care’ program to encourage associates to think about their families and stay safe on the job, both inside and outside of work.

Employing Flagstaff Residents AND Their Families

Flagstaff Purina forklift stacking palettes.One challenge Martinez notes about doing business in Flagstaff is the limited presence of manufacturing industries in the area. Most associates come in with very little experience working in and around factories, so they need a bit of extra training to develop a factory mindset. This is another reason the emphasis on safety training is so important. Once settled at Purina, though, many of the company’s workers facilitate the employment of other members of their families.

Martinez himself is a great example of this phenomenon. His father worked for the factory in 1987, and Martinez—after serving in the Marine Corps out of high school—joined him as a packing operator in 1998. Martinez worked his way through several positions both in Flagstaff and later at Purina’s headquarters in St. Louis before returning to Flagstaff to serve as Factory Manager this July.

For Martinez, the return to Flagstaff was a welcome one. “This is home to me. I was born and raised here,” he explains. Apart from having a history with Flagstaff and having family in the area, Martinez appreciates all the amenities the town provides. Outdoor recreation like hiking and fishing, along with beautiful surroundings and clean air, are among the qualities that Martinez and many of Purina’s other 330 associates value about living and working in Flagstaff.

Purina photo

Working to Better the Flagstaff Community and Beyond

Purina’s associates are active contributors to Flagstaff and surrounding Arizona communities. The company routinely provides pet food donations throughout the state to organizations like humane societies, pet rescues, and food banks—donations that in the last two years have added up to over 31,000 packages of food. Purina has also hosted Veteran “Stand Down” events in Flagstaff, Williams, and Twin Arrows that offer benefits and services to Veterans, including food and treats for their pets. Many of the company’s leaders also serve as board members for local non-profits including United Way, Big Brothers Big Sisters, Flagstaff Young Professionals, and others. Purina even partnered with the City of Flagstaff in 2008 to donate some of its land for building a fire station in exchange for the City paving and widening the access road to the facility, now named Nestlé Purina Avenue.

In addition to its various partnerships with the local community, the Flagstaff factory actively participates in Nestlé Purina’s sustainability initiatives to reduce its environmental impacts and ensure a better world now and in the future. Purina Flagstaff has for several years been “zero waste for disposal,” meaning that all of its discarded materials are recycled, reused, recovered, or composted—a status that Purina now claims for all of its facilities. Likewise, Purina is working toward using 100 percent renewable electricity across all its factories by 2025, and a large solar array at the Flagstaff location is an important component of those efforts.

Open to Innovation

Dog Chow bags being stacked on a palette by an industrial robot.
Flagstaff Purina photo

One way that Flagstaff Purina stands out in its industry is in its willingness to innovate and to try new techniques and technologies. For example, the facility was the first to implement a Technical Training Center (or TTC) to give its maintenance associates hands-on training on modules meant to replicate the equipment and mechanisms they might encounter on the factory floor. Now, these TTCs are being used throughout Purina facilities. Associates at Flagstaff also innovated a method for dry cleaning key process equipment, leading to elevated hygiene levels and reducing the discharge of solid materials into drains, as well as decreasing water usage. This practice was adopted by all dry pet food facilities.

Even when innovations don’t originate in the Flagstaff location, the local team is happy to take them on and find out if they might improve their work processes. For example, Flagstaff’s factory is currently trying out “cobots.” These robots automatically collect samples at various points in the food production process to conduct quality checks and ensure overall control.

Advice to Other Employers

Flagstaff Purina factory equipment
Flagstaff Purina photo

When asked what advice Martinez would offer to other businesses, his focus returns to the workers. “Be aware of the workforce,” Martinez says. For him it is critical to a company’s success to learn about and meet employee needs, to provide appropriate training, and to give employees ownership over the work they are an essential part of.

  1. Megna, Michelle, “Pet Ownership Statistics 2023,” Forbes Advisor, September 7, 2023, https://www.forbes.com/advisor/pet-insurance/pet-ownership-statistics/#:~:text=The%20population%20of%20pet%20dogs,60.2%20million%20and%2061.9%20million

The post Flagstaff Purina appeared first on Choose Flagstaff.

]]>
Quality Connections https://staging.chooseflagstaff.com/qc/ Thu, 31 Aug 2023 17:48:32 +0000 https://staging.chooseflagstaff.com/?p=4924 Quality Connections or “QC Office,” is a local toner and office supply seller that employs people with disabilities.

The post Quality Connections appeared first on Choose Flagstaff.

]]>

Helping Community Members Find Independence and Employment

If you’re in the business community in Flagstaff, you may think of Quality Connections as “QC Office,” a local toner and office supply seller that employs people with disabilities, but office supplies are just one branch of this non-profit organization’s many interconnected programs that help the members of our community become more independent.

Helping a Friend Achieve a Dream

QC CEO Armando Bernasconi with a client.When Armando Bernasconi, co-founder and CEO of Quality Connections, was a college student at NAU, he worked as an aide to his college roommate, Ben Sutcliffe. Sutcliffe had cerebral palsy, and although he was an intelligent and driven individual, he required total assistance with all his physical needs such as using the bathroom, bathing, eating, and taking medication. During the day while Sutcliffe attended classes, day time aides would help with his needs, then in the evening Bernasconi would take over. As Bernasconi describes it, “We would have dinner, hang out, go to the bar—you know—whatever college students did.” After college, Bernasconi and Sutcliffe continued to live as housemates together with Bernasconi’s wife, Melissa Bernasconi, who served as Quality Connections’s CEO for the first 10 years.

There were two things Sutcliffe wanted from his life: a girlfriend and a job. “We put him in situations where he was able to find a girlfriend,” Bernasconi explains, “but the job was really the accomplishment that I am most proud of, because that is the origins of QC Office.” Armando and Melissa were serving clients with disabilities out of their garage when they learned of a program in the eastern U.S. wherein individuals with disabilities were given an opportunity to work collecting, refurbishing, and reselling used toner cartridges. They decided to try applying the model here in Flagstaff, and Sutcliffe became their webmaster.

According to Doug Arnett, QC’s Chief Communications Officer, Sutcliffe was able to work as the webmaster by using an augmentative communication device attached to his wheelchair and controlled by his chin. He was only able to choose between yes and no, so the process was very slow and tedious, but he was able to use it to upload images and other information to the website, and most importantly, to “achieve his dream of working.” Arnett says that when the Bernasconis realized they could help someone like Sutcliffe, who had such profound limitations, they realized that they could help anybody, and so Quality Connections grew and expanded to reach more people.

Diverse Community Services

Instructor teaches clients.Today, Quality Connections has six departments to help individuals with different needs gain more independence: group home services, in-home services, a Montessori-based adult day program, employment services, Evergreen Academy Preschool, and QC Office. Members may rely on Quality Connections to help them develop independent living skills for residential settings through the group home and in-home programs, to learn vocational skills and address barriers to employment in the day program and employment services program, or to provide opportunities for group-supported or individual employment through the organization’s social enterprises (QC Office and Evergreen Academy Preschool) or through other community partner businesses.

Each person’s needs are unique, so it’s rare that an individual member will progress through every department, but Quality Connections has developed its programs in such a way that each one addresses the next potential barrier a member might come up against on their journey toward increased independence. For example, a person in the day program might develop their vocational skills, then participate in group-supported employment, then find individual job placement in a business in the community. For Arnett, it’s this innovative approach that drew him to the organization: “There’s other people doing group homes out there. There’s other people doing day programs. There’s other people doing employment programs. But QC has created this sort of continuum that really ties them all together in a way that’s just more effective.”

Serving Adults with Disabilities and Other Barriers to Employment

Clients train in grocery work.Last year, Quality Connections served 333 people across all six of their departments, with clients falling into two major groups. The first includes people with intellectual or developmental disabilities such as autism, cerebral palsy, or epilepsy, who are typically served through the residential programs, day program, and group-supported employment. The second group is broader than the first, including anyone with a barrier to employment such as homelessness, a history of substance abuse, a learning disability, or even just a lack of employment history. These members’ needs are addressed through individual employment counseling as well as providing direct aid or connecting members with other community services that can help them tackle the barriers that have kept them from finding stable employment.

Removing Barriers to Organizational Success

Quality Connections whiteboard showing Now to the Future.Just as Quality Connections works to help its members remove barriers and find greater independence, so, too, its leadership must find creative ways to tackle the many barriers in the organization’s path. On the wall of the organization’s conference room is a visual depiction of its strategic plan (a few years old now) with a canyon depicting its greatest challenges, a bridge representing strategies to tackle them, and some of the organization’s aspirations on the other side.

Already, one can see some of the aspirations becoming reality, as the preschool that was a mere dream when this plan was drawn became Evergreen Academy Preschool, which opened in 2022 and served 90 children, while simultaneously providing an employment opportunity for Quality Connections members. Some of the other dreams Quality Connections leaders hope to someday realize include owning their own space that can meet all the needs of their varied programs, having a farm program that members can participate in, and getting their member-run digital radio station, “Route 66 The Ghost” on the FM dial.

As with any non-profit, one of the greater challenges Quality Connections must continuously work to address is its expenses. While the organization does receive state funding, the state’s rate increases do not keep up with Flagstaff’s minimum wage. Fortunately, the donations received from its generous supporters, grants, and revenues generated by QC Office and Evergreen Academy Preschool have been sufficient to make those endeavors self-supporting and subsidize employee wages to ensure that Quality Connections is able to pay its employees above minimum wage. (Though both Arnett and Bernasconi note that the value of these social enterprises lies more in the training opportunities for members and the community connections they foster than in the revenues they generate.)

Quality Connections is also working to make the organization more “employee-centric,” by offering better benefits, revamping company materials (like the employee handbook) to be more “human,” and just treating its employees like people. Bernasconi explains, “If our employees want to be here—if they’re happy here—then we’ll keep them longer, which means our turnover won’t be as expensive, which means that we’re going to have longer term employees providing a better service.” Beyond having a very low turnover rate, Quality Connections’s employee focus has helped them attract the kind of staff who are enthusiastic about identifying the community’s needs and building and growing programs to fill in the voids.

Community Support in Flagstaff

QC employee holds a toner cartridge.Although Flagstaff can be a very challenging place to run this sort of organization from an expense standpoint, the trade off for that is a truly exceptional amount of community support. “Flagstaff businesses are probably the most incredible group of people to be partnered with,” Bernasconi says, “and we have dozens of partnerships all throughout the city.” Local businesses partner with Quality Connections to provide job placement opportunities for its members, but even non-partner businesses—including Coconino County, the City of Flagstaff, FUSD, and Northern Arizona University—purchase office supplies and provide support to the organization.

Arnett compares that to the response in the Phoenix community:

“We’ve been trying to dip our toes into the Phoenix market with QC Office for years, and it’s just a different beast down there. The community as a whole just doesn’t respond the same way that they do here in Flagstaff to the mission of helping people with disabilities, to the environmental message of recycling your toner cartridges… They just don’t care as much.”

The environmental message Arnett is referring to earned the organization the Chamber of Commerce’s “Green Business Award” in 2023. That’s because QC Office’s toner cartridge recycling program does more than help people with disabilities in the community. It also substantially reduces community landfill contributions by pulling toner cartridges and electronic waste out of the waste stream and recycling them back into useful products. Along the way, it creates half a dozen jobs for people in the community.

For Arnett, this recycling program functions as a great metaphor for the whole organization. “In many ways people with disabilities at one time were thought of… as something that could just be discarded,” he explains, “but, in fact, with training, with the right opportunity, everybody has something of value to offer to our community.”

Successes Keep QC Going

Both Bernasconi and Arnett are bolstered to keep working through challenges by the successes they have seen. Arnett notes that, “When you focus and look creatively, there are ways to get around these barriers, as challenging as they may seem at times…You get up and you do your best every day.” Meanwhile, Bernasconi focuses on the positive outcomes: “We’ve been at it for 25 years, and it’s been working.” With thousands of members served, tons of landfill waste diverted, and unquantifiable ripples made by helping people turn their lives around and then give back, the impact Quality Connections has had on the Flagstaff community over those 25 years simply cannot be overstated.

Quality Connections

The post Quality Connections appeared first on Choose Flagstaff.

]]>
Kuttz https://staging.chooseflagstaff.com/kuttz/ Sun, 20 Aug 2023 22:27:04 +0000 https://staging.chooseflagstaff.com/?p=4877 When Jabarha Nichols learned that barbers were going extinct in his hometown, he made it his mission to learn the trade and teach it to others.

The post Kuttz appeared first on Choose Flagstaff.

]]>

Thriving in Business by Focusing on Community Need

When Jabarha Nichols, affectionately called “Kutt” by those in the know, learned that barbers were going extinct in his hometown, he made it his mission to learn the trade, teach it to others, and help his community in the process. These days Nichols is head of Kuttz, a local barbery empire that includes Eastside and Westside barber shops, a barber college, a beauty college, and a barber supply shop. He’s also had a hand in training more than 50 barbers through his college, many of whom have stayed in Flagstaff or the surrounding area to set up their own shops.

Nichols’s aspirations extend far beyond just bringing barbers back to Flagstaff, though. He is truly committed to using all the resources he can to provide services and opportunities for the local community. Presently, Nichols and his staff are working through the process of getting accreditation for his colleges through the National Accrediting Commission of Career Arts and Sciences (NACCAS), which would allow students to tap into loan and grant money designated for higher education, including Federal Pell Grants. He is also planning to add a daycare to his list of businesses, eliminating for his students and employees the obstacle of finding childcare—one that keeps many parents from pursuing education or maintaining stable employment

Overcoming Challenges

As an adolescent Nichols was a hardworking athlete, but he struggled with academics, and graduated from high school with almost no reading skills. When he found himself ill-equipped for college he, like many others he knew, tried his hand at selling drugs. Nichols never felt right about distributing drugs through his community, though, and ultimately found work at a local gas station. There, he applied the same work ethic he used in high school athletics to move up the ranks. “I worked hard on the field. I can work hard in the job setting,” he told himself. That hard work paid off when Nichols became manager of the store, a position which he held for 7 years.

Nichols’s interest in becoming a barber began when he read an article in Flagstaff Live lamenting the decline of barbers in Flagstaff. At that time, there were only a handful, and most of those were on the verge of retiring. Still, Nichols wasn’t ready to change his lifestyle right away, or as he puts it, “I was getting DUIs, I was getting assault charges, I was still messing up…”

It wasn’t until Nichols narrowly escaped a prison sentence when a third DUI charge against him was unexpectedly dropped amid allegations of misconduct by his arresting officer that he finally took his first steps toward becoming a barber. “I got chills, ‘cause that changed my life,” he explains of the dropped charge. With the support of his boss at the gas station, Nichols moved to Phoenix the very next day to live with his grandmother and attend barber school near her house.

From Flagstaff Barber Shop to Flagstaff Barber College

Barbers cut hair at KuttzUpon graduating barber school, Nichols returned to Flagstaff and opened up Kuttz Barber Shop on 6th Avenue. There he worked 7 days a week, offering haircuts for seven dollars apiece. Each year as Nichols became more experienced, he was able to charge a little more per cut and increase his annual income. He also learned how to refine his craft using different tools and techniques, and eventually was able to complete some haircuts in as little as 15 minutes.

As the only young barber in town—and the only one who knew how to cut the newer styles—Nichols never struggled for clients. After 10 years of serving customers all by himself he knew he needed help, but Flagstaff still had the same problem: there were no barbers here. Nichols decided that he needed to become a licensed barber instructor.

Nichols prepared, paid the $200 fee, traveled to Phoenix, took the instructor’s exam, and failed. He continued studying, taking, and ultimately failing the exam every three months for five more exam cycles. Finally, after his sixth attempt, Sam Labarbera, Chairman of the Arizona State Board of Barbers, reached out to Nichols personally, and asked if he could return to Phoenix. As a former educator, Labarbera recognized that “some people just can’t take tests on paper.” He asked Nichols the exam questions verbally and found Nichols’s answers to be satisfactory. Finally, Nichols’s hard work paid off and he was granted an instructor’s license.

A Bigger Location and A Beauty College

Nichols opened Kuttz Barber College in 2015, and immediately overcrowded his shop with students: “I had like ten students, right, and the facility could only fit, legally, five students… I’m talking about chairs was bumping into each other.” Nichols put out feelers and, through local contacts, was eventually able to find a bigger space—three adjacent units in a shopping center on 7th Avenue. In the first two, he put his barber shop and barber college, but he wasn’t initially sure what to do with the third.

As Nichols contemplated putting an ice cream shop beside his barbery businesses, the COVID 19 pandemic hit and dealt a death blow to the only local beauty school. As soon as he heard, Nichols knew what that third space was meant to be. He took all the pandemic relief money he was able to get and invested it into Kuttz Beauty School. Nichols claims he thought it was the end of the world, but still he “wanted to make sure [he] didn’t mess that money up.”

Going from operating a barber school and shop out of a 550 square foot space to a 4,000 square foot space has made a huge difference to the Kuttz business model. For one thing, Nichols now has an opportunity to employ staff members—5 in all including instructors and office management. He is also able to offer an eight month barber training course that includes a substantial amount of hands-on experience for his students (something Nichols felt was lacking in his initial training), and then provide employment to the professionals he graduates.

Changing Lives in His Community

For Nichols, pursuing the trade of barbery changed his life, and he is grateful to be able to offer that opportunity to others. After recounting a past that included illegal activity, homelessness, and financial struggles, Nichols explains, “Now I’m able to take care of my people, my kids, and then share this experience with these guys… Now they’re taking care of their families. It’s just crazy the difference I made from somebody that couldn’t even read.”

Students at Kuttz Barber College learn more than just how to cut hair. With Nichols’s support, they learn customer service, how to be good conversationalists, and in some cases how to make better life choices. Nichols recounts stories about helping a student who spent years in prison learn different nuances of interaction than he became accustomed to while incarcerated and about showing up to a student’s parole hearing to lend support when it seemed no one else would. Now with his moves toward accreditation and opening a daycare, Nichols is using his business to create more opportunities for people to learn a trade that can help them succeed.

Making Business Work

For those thinking about starting their own businesses or pursuing other types of dreams, Nichols is bursting with advice. He says, “If you’ve got a dream or you’ve got something you think can work, you’ve got to go out there and try to make it work.” Nichols is especially enthusiastic about people providing what is needed where it’s needed, as he did with barber services in Flagstaff.

As for how to “make it work,” Nichols has a couple tips that helped him along the way. First, he advises doing things right: “Once I started doing the legal stuff and kept legal, stuff started happening for me. Doors started opening for me. People started helping me more.” Second, Nichols recommends asking for help. He notes that “a lot of people are scared to ask questions,” including him while he was struggling through school. It was when he started asking questions and getting help that “things really turned around” for him.

Through a lot of hard work, Nichols has figured out how to make the Kuttz model thrive in Flagstaff. Although he can’t predict the future of the business, Nichols has begun to consider his model’s national potential and how Kuttz might be able to meet the needs of communities beyond his hometown.

https://www.kuttzbarbershop.com

The post Kuttz appeared first on Choose Flagstaff.

]]>
Canyon Coolers https://staging.chooseflagstaff.com/canyon-coolers/ Wed, 02 Aug 2023 20:53:43 +0000 https://staging.chooseflagstaff.com/?p=4717 Over the last 11 years, Canyon Cooler’s unique designs have gained a foothold among high-end cooler users in the Mountain West.

The post Canyon Coolers appeared first on Choose Flagstaff.

]]>

Using Local, Authentic Connections to Compete in a BIG Market

Canyon Coolers warehouseFor an occasional camper or party host, pretty much any plastic box that can hold ice might be sufficient to meet one’s food and drink cooling needs, but for an outdoor enthusiast who spends more time away from modern conveniences, a higher caliber cooler starts to look more like a necessity. As a small, Flagstaff-based business, one might think Canyon Coolers would struggle to compete against the giants in the cooler manufacturing market, but majority owner Jason Reed Costello actually credits the company’s success to those very factors: “There seems to be room in the marketplace for this kind of happy, kind of funky, boutique cooler manufacturer competing against billion dollar brands.”

Over the last 11 years, the company’s unique designs have gained a foothold among high end cooler users in the Mountain West where activities like hunting, fishing, whitewater rafting, and camping are common pastimes. Participants in these activities who want to support small, local gear manufacturers, turn to Canyon Coolers. The high quality product, great customer service, and lifetime warranty have led Canyon to grow a base of loyal customers, many of whom own multiple of the company’s coolers and other items. These days, about 23,000 coolers pass through the Canyon Coolers warehouse each year.

Canyon Coolers

Getting into the Business of Coolers

Costello’s entry into the cooler business came when a different cooler sales opportunity he invested in turned south. Left with stock he needed to sell off, he began the Canyon Coolers name and website. After finding some initial success, Costello decided to see the cooler business through, and eventually began customizing his design to meet the needs of his clientele who, at the time, were whitewater rafters.

A recreational rafter himself, Costello talked with his industry connections in outfitter and gear seller circles to find out what folks were really looking for from these products. After filtering through a lot of conflicting information, Costello landed on a design that satisfied about 80% of the requests he was given. One notable change Costello made was to scale down his product to make it a better fit for a wider audience of western rafters, most of whom use smaller boats than his initial group of primarily Grand Canyon rafters.

After establishing enough credibility in the rafting market, Canyon Coolers set its sights on western hunters. According to Costello, “Western-style rafting is an expedition, and there are some parallels to those hunters who go out for weeks on end or have to move a lot of meat without it going bad.” Despite these audiences seeming very different on the surface, when it comes to coolers, their needs are quite similar. Costello found support among hunting and conservation organizations in Arizona, and was able to expand into that market. As the company grew, the market broadened to include everyone who spends time outdoors. For Costello, “the neat thing about [the cooler business] is you’re really tied to people’s passions.”

The Authenticity and People of Flagstaff

Being in the high end cooler business in Flagstaff has turned out to be a real asset for Canyon Coolers. Easy access to the outdoors and the people who love them provides the company a boost to everything from marketing to staffing. “I think it lends our brand an authenticity that it wouldn’t have in Phoenix,” Costello explains, noting that when he needs to, he can take a cooler outside, walk a few feet, and take a great picture with it in the same kind of environment where his customers might use it.

Costello has also found that his employees choose to work at Canyon Coolers specifically because of its ties to the outdoor industry, which leads to less turnover: “I think us being in that outdoor space helps us because everyone here is into the outdoors. Whereas if I hire a guy off the street to work in my warehouse in Phoenix he’ll go to the warehouse next door for 25 cents more, the guy here wouldn’t do it because the warehouse next door isn’t an outdoors company.”

In fact, Costello has had overall good experiences with the people of Flagstaff, be they NAU engineering students contributing to the business through their capstone projects, business resource providers like the folks at NACET (now Moonshot), or just the people he does business with in town. Costello explains that he values building strong relationships with those people over the bottom line: “When it comes to business, it isn’t always about getting the very best pricing. It’s about having people that you can rely on around you… Knowing that I can rely on the guy, and that whether he likes me or not, he’s gonna run into me in the supermarket or a restaurant or something—I think that helps hold us all accountable.”

Drinkware and Local Artists

Drinkware and Flagstaff Artists

Apart from their coolers and cooler accessories, Canyon Coolers has also dipped into the drinkware market. Costello confides that he hasn’t contributed much in terms of innovation to the drinkware world, but rather that he got into selling drinkware as a way to offset the costs of “shipping empty boxes all over the country if not the world.” The business started out offering a copper-plated cup in homage to its “Copper State” origins, before adding a few other colors to the mix. More recently, though, Canyon Coolers has found a way to use drinkware to underscore the local feel of its brand: partnering with local artists.

The first two partners in the drinkware “artist series” are based out of Northern Arizona: Ashley Matelski, a Flagstaff resident whose pieces feature desert botanical designs, and Duane Koyawena, a Hopi-Tewa member whose work is a modern take on traditional Hopi pottery. Additional drinkware designs are currently being developed by Flagstaff-based graphic designer, Rod Cooley, whose work draws on his love for the outdoors and his Native American culture, and graphic designer and illustrator, Rachel Jung (Rayco Design), out of Southern Utah whose work reflects her self-described “adventure addict” nature. Costello hopes to have the two new designs available by the 3rd or 4th quarter of this year.

Costello seems to enjoy the challenge involved in finding the right artists to partner with for their drinkware. He explains, “It’s funny… because we have to think bigger than Flag to do it, but you have to be authentic, too.” It’s this focus on authenticity in all aspects of his business that has really helped Canyon Coolers compete by drawing in local community supporters, whether they are residents in Flagstaff carrying their artist series cups around town, or rafters in Oregon giving online feedback on what they’d like to see in the next generation of cooler.

Mistakes, Lessons, and Advice for Flagstaff Businesses

Jason Costello in the Canyon Coolers warehouseWhen Costello started Canyon Coolers, he knew a lot about building relationships but almost nothing about building a brand. He describes the early stage of the business as one in which he just tried to survive long enough to figure things out. As he puts it, “We made a lot of mistakes, and we tried to make them quick and own them and then move on.”

Some things he learned along the way include understanding the importance of cash flow and the high cost of growth, but the biggest lesson for him was learning to say “no” to arrangements that don’t actually benefit the business. In his case, being wary of the contracts offered by big box retailers and turning them down if they are not actually profitable has been pivotal to keeping Canyon Coolers thriving.

Overall, Costello recommends Flagstaff to other business owners. He says, “Flagstaff is a great place to do business,” even though it can be tough, particularly when it comes to hourly wages. For him, the trade off is in a strong workforce: “You do have smart, educated, worldly people here that will work for you for the right reasons, and do things for the right reasons, and I think that’s a lot of what Flagstaff brings to the table.”

Canyon Coolers logo

Canyon Coolers can be found in over 300 brick and mortar dealers across the Mountain West and the country, in addition to distributing their products in Thailand and most recently in Japan.

The post Canyon Coolers appeared first on Choose Flagstaff.

]]>
Joy Cone Flagstaff https://staging.chooseflagstaff.com/joy-cone/ Wed, 19 Jul 2023 23:26:55 +0000 https://staging.chooseflagstaff.com/?p=4672 Flagstaff is home to one of only three United States Joy Cone locations, making the town a big deal when it comes to ice cream.

The post Joy Cone Flagstaff appeared first on Choose Flagstaff.

]]>

Ensuring Longevity through Employee Ownership

If you walk down the frozen dessert aisle of your local grocery store, there’s a good chance that most of the products on the shelf have components made by Joy Cone. Although this ice cream cone manufacturer is headquartered in Pennsylvania, Flagstaff is home to one of only three United States locations, making the town a big deal when it comes to ice cream.

Taking on the West

Taking on the WestAccording to legend—as told by Lane Fisher, Plant Engineer—Joy Cone ended up in Flagstaff when Joe George (son of the company’s founder) read a book by Sam Walton describing Flagstaff as the gateway to the West for business. The university town appealed to Walton, and subsequently to George, in large part due to its location that allowed good east to west transmission along both I-40 and the rail lines and good access to Southern Arizona via I-17. Having just bought out a California competitor at the time, Joy Cone was ready to move into Flagstaff and take on the western market.

The original Flagstaff facility, built in 1999, was 67,000 square feet—small for a major food manufacturing facility and warehouse—but it has expanded over the years to a current 257,000 square feet with plans to add additional warehouse space in the near future. Recently, market demand for Joy Cones’s cake, sugar, and waffle cones has increased causing their number of employees to grow as well. Whereas the Flagstaff branch of the company was stable for many years at around 150 employees with some seasonal help during the summer, it now employs between 250 and 300 year-round workers.

From Family Business to Employee Ownership

A smiling Joy Cone working sorts product boxes.

Joy Cone has also adapted when it comes to ownership, transitioning to a fully employee owned model in 2016 after three generations of family ownership. As Fisher puts it, “the general rule is that after three generations, almost all family-owned businesses kind of fold up.” He explains that the first generation starts the business, their kids are committed to carrying the business on, but the third generation of kids often have their sights set on becoming doctors or lawyers instead of staying home to run the family business.

In Joy Cone’s case, David George, the company’s current CEO and third generation family member, did take on responsibility for the business, but wanted to see it protected in the long term. According to Fisher, George “didn’t want to see it get sold or parted out… to a big company.” Knowing that his children were not interested in taking on the business, George made an unconventional move and put his own stock shares up to be distributed among the company’s employees. As Fisher puts it, “Basically, what he gambled was his portion of the fortune.” George’s decision paid off as the company appreciated in value over the years, restoring the wealth he gambled for the company’s long-term security.

The benefits of working for an employee-owned company are huge for employees who stick around for the long haul. Fisher has noticed that the longer an employee stays with Joy Cone, the more vested and invested they become as they realize what their ownership stake means. “Every dollar saved or every good idea that comes out of me or this plant pays back in our retirement,” he explains. Often this shows up in employees proposing safety improvements that help to both improve the work environment for themselves and their fellow employees and save the company money.

Joy Cone in the Community

Joy Cone in the Community

For many years, Flagstaff’s Joy Cone was a popular destination for school field trips. Groups of second graders would line up and walk through the facility marveling at exactly how much space a ton of sugar takes up or how batter is poured into a mold and cooked into the familiar shape of an ice cream cone. Although the tours were stopped when COVID-19 came on the scene, they have had a surprisingly lasting impact for the company. Fisher laughs as he explains that many people who are now applying for jobs at Joy Cone are 16, 17, or 18 years old, and when asked how they heard about the company, they say they did a tour of the facility in elementary school. Fisher admits his surprise at this community service turning out to have been a good workforce development tool: “We didn’t realize it at the time, you know. Who could have known that we would be hiring in 12 years?”

Since the tours have ceased, Fisher sees a definite opening for more opportunities for more “grassroots” style community partnership. Recently, Joy Cone has sponsored community events like Hullabaloo and worked with interns from Coconino High School and Northern Arizona University, but Fisher would like to see the company lean into those types of efforts even more. To him, something like giving a high school robotics team experience working with the 7-axis robot arms used in Joy Cone’s facility is a mutually beneficial arrangement. At minimum a team of potential engineers gets real world experience while Joy Cone gets their name in local residents’ heads as they are considering where to look for work.

Keeping the Environment in Mind

Keeping the Environment in Mind

Flagstaff Joy Cone also makes a consistent effort to keep environmental impact at the forefront of its decision making. Fisher notes that past company projects with an environmental benefit have included recapturing heat from the baking process and using it to make the internal conditions more comfortable for employees instead of venting it to the atmosphere, selling scrap cones (such as those with defects) to be used as a component in pig feed to reduce waste, and upgrading a portion of the facility’s scrap system to remove the need for incineration of certain products that the old system could not manage. Currently, the company is evaluating ways it can tie improved wastewater treatment into its planned expansion.

Although Joy Cone has multiple locations across North America, the Flagstaff location’s efforts to create the best work environment for its employees, to be active participants in the local community, and to take care of Flagstaff’s unique environment make it feel like as local a business as any homegrown mom and pop shop.

https://joycone.com

Joy Cone Warehouse

The post Joy Cone Flagstaff appeared first on Choose Flagstaff.

]]>